Bacon Wrapped Stuffed Sausage Fatty

Share on Facebook2,624Tweet about this on Twitter16Pin on Pinterest192Share on Google+6Email this to someonePrint this page
Print Friendly

Making a Bacon Explosion 056

Hello friends and welcome to the very first newsletter of the decade! This is the January 2010 issue and I am so excited about this one since we are covering one of my most favorite smoked delicacies.. the bacon wrapped stuffed sausage fatty most commonly called a Bacon Explosion on the internet.

Around here we just call it a fatty and everyone knows what we are talking about.

If you have never tried eating one of these or making one then you are in for a real treat.. it is unbearably delicious.

I cannot take any credit for inventing this process.. we have been making sausage fatties for many years over at the SMF forums but wrapping it in a bacon weave takes it to that whole new level and with my instructions, you will be able to make these at home and wow your friends and family.

My seven year old calls it “heaven in your mouth” and I think you will agree;-)


We’re on YouTube

By the way.. if you missed the videos from our last several newletters then you should definitely take a look. We have had a total of 49,945 views since November 5th and that is remarkable if you ask me!

Our channel can be found at where you can subscribe and you will be notified every time we upload a new video. ENJOY!!


Bacon Wrapped Stuffed Sausage Fatty

To begin this journey you have to have some supplies and the supply list really depends on how many fatties you are planning to make.

I highly recommend that you do at least two at a time but again, that is entirely up to you. Here is my list of supplies for two fatties:

3 lbs quality, thick sliced bacon
2 lbs regular Jimmy Dean breakfast sausage
8 oz Pepper Jack cheese slices
2 jalapeno peppers
1 batch of Jeff’s naked rib rub
1 batch of Jeff’s barbecue sauce
2 gallon sizes ziploc bags
2 pieces of wax paper (I use parchment paper)



I like to do all of my preparation before even starting to put the fatties together. Remove the seeds from the peppers and then dice them up or slice them however you like, make the rub and the sauce, etc.

If you are using onions or other veggies, you can go ahead and slice and dice those as you see fit and set them aside.

The bacon weave will require thirteen pieces of bacon per weave and if you are making two weaves, you will need twenty-six pieces total. Count out and set aside the bacon you will need for the weaves and fry the rest up real nice and crispy. Place it on a paper towel to absorb some of the grease and set aside.


Weaving the Bacon

This may look difficult but once you do it one time, you will see how easy it really is.

Lay out 7 pieces of bacon horizontally on the wax paper butting them up to each other with no overlapping.

7 Pieces Laid Out Horizontally

Now remove the 2nd, 4th, and 6th piece and lay them aside.

2,4 and 6 Removed

Lay a piece of bacon vertically all the way to the left and on top of the horizontal pieces.

First Vertical Piece of Bacon

Replace pieces 2,4 and 6 that you removed earlier to the exact location that you removed them from.

2,4 and 6 Replaced

Fold horizontal pieces 1, 3, 5, and 7 back to the left over the top of the first vertical piece.

1,3,5 and 7 Folded Back

Lay down the 2nd vertical piece just to the right of the 1st vertical piece and lay horizontal pieces 1, 3, 5, and 7 back down into their original location.

Second Vertical Piece

You get the idea.. continue this alternating pattern until you have 6-7 vertical pieces of bacon woven into the 7 horizontal pieces.

This completes the weave that will be wrapped around the roll of stuffed sausage.

Sprinkly a healthy portion of my rib rub onto the bacon weave(s) and set aside.

Bacon Weave with Rub Applied

Flattening out the Sausage

Place the one pound sausage roll into a gallon sized ziploc bag and seal it up.

Sausage into Ziploc Bag

Then use your hand or a rolling pin to flatten it out to an even square. To avoid air pockets you can snip off a corner or two of the bag to allow some air to escape.

You can also just flatten the sausage out into a square that is approximately the same size as your bacon weave or slightly smaller without using a bag.

Roll out Sausage with Rolling Pin

If you used the bag to make the square of sausage, use a very sharp knife to cut the top of the plastic away from the sausage.. down one side, across the bottom and up the other side to where the zipper is located.

Cutting Bag to Remove Sausage

You should then be able to lift the sausage square up and flip it over carefully onto the wax paper allowing you to then remove the remaining bottom of the plastic bag from the sausage.


Stuffing the Sausage

What you put on the sausage is a matter of preference.. I made one the traditional way with a layer of my sauce, 5-6 slices of pepper jack cheese, 10 pieces of bacon fried crispy and torn into small one inch pieces.

Sauce on Sausage Square Pepper Jack Cheese on Sausage Square

Bacon on Sausage Square

The second one was simply 5-6 pieces of pepper jack cheese, spinach greens, chopped red onion, and one seeded, chopped jalapeno.

Note: place all of the stuffing in the bottom two thirds of the sausage square for best results.

Cheese, Onions, Jalapenos and Spinach on Sausage Square

Rolling the Stuffed Sausage

Lift up the wax paper and roll the sausage as tightly as possible making sure that the ingredients are rolled up into the sausage. An assistant is very helpful with this process.

Be sure to remove the wax paper as you go so it does not get rolled into the sausage as well.

When it is completely rolled up, very carefully lift up the roll of sausage and place it on top of the bacon weave at the bottom end.

Fatty all Rolled Up Fatty Laid on Bacon Weave

Rolling the Bacon Weave Around the Sausage Roll

As with the sausage, lift the bottom of the wax paper up to help start the bacon weave around the sausage.

Continue to roll the bacon weave until it is completely around the sausage roll. Be sure to keep the wax paper pulled back so it does not get rolled up with the bacon weave.

Brush on another coating of the barbecue sauce and you are ready to place on the smoker.

Sausage Roll Wrapped in Bacon

Preparing the Smoker

Prepare your wood, charcoal, electric or gas smoker for about 230-240 degrees. I used mesquite for this experiment since I wanted a really nice robust smoke flavor.

Feel free to use your favorite type of wood. I would imagine that pecan, oak, apple, cherry, etc. would all be wonderful woods to use.


Smoking the Fatties (some of you just got excited when you read that)

Place the fatties on the grate. The bacon wrapped stuffed sausage rolls will take about 2-3 hours to reach 165° in the center. I recommend that you keep the smoke flowing for at least 2 hours. Use a thermometer and remove them from the smoker when they reach 165°.

Sausage Fatty's on Smoker

I have read that it takes about one hour per inch of thickness. I am not sure how well that holds true but one of mine got done about 30 minutes before the other one. The one that got done early was thicker than the one that took the longest so.. go figure.

Let the temperature tell you when it is done no matter how long it takes.

Bacon Wrapped Sausage Fatty Stuffed with Cheese and Bacon Bacon Wrapped Sausage Fatty Stuffed with Cheese, Spinach, Onions and Jalapeno

Crisping up the Bacon on the Outside

When you first remove the fatty from the smoker, the bacon on the outside will not be crispy. If you prefer crispy bacon then simply pop it into a 500° broiler for a couple of minutes but keep a very close eye on it will burn.

I have also wondered if you could place the whole fatty on a griddle once it is done smoking and do a fry on the outside of the bacon weave after it is finished. I have not tried this but I have a feeling it would work.

You would probably want to put toothpicks thought the fatty to make sure the bacon does not come unwrapped. You would also have to turn it a few times to get all sides crisp.

If you happen to try this, let me know how it goes.


Serving the Fatties

There are no rules as to how to eat these. Let them rest for about 10 minutes then slice them into 1/2 inch pieces to be eaten as is, on a large biscuit or make a sandwich out of it. Either way, they are simply delicious and you will do these time and time again, I promise!!

A Healthier Fatty?

I have purchased two pounds of turkey sausage and two pounds of turkey bacon. I know.. I know!! It won’t be as good as a real pork and real bacon but if you are on a reduced calorie or reduced fat diet then maybe this would be an “ok” alternative.

I have not tried it yet.. but I will in the next few days. The results will be posted on the fan page.

Become a fan now so you won’t miss my report.


More Information

More educations materials for making fatties can be found at the SMF. We have had several members put together tutorials and write-ups on wrapping, weaving the bacon, etc.and they are all really good.


My Famous Rib Rub Recipe and BBQ Sauce Recipe

Folks.. I never stop amazing myself at how good my rib rub is on various kinds of meat.

I always use my rib rub with very few exceptions on the stuff that I cook here at home.. this month I used the rub and the sauce on the bacon wrapped fatties and it made all of the difference in the world.

In fact, I made one fatty with my rub and sauce and one without and there was a definite difference between the two.

I believe my recipes are the best hand down and here are a few testimonies to prove it:


Hey Jeff, first off i would like to thank you for selling your rub/bbq sauce recipe. I had so many thumbs up new years eve when i used it


I would like to Thank You for the Rib Rub Recipe, I made this for my family and the results were unanimous, everyone said that the ribs were the BEST they ever tasted, and the meat was very tender and moist. I haven’t tried the BBQ sauce recipe yet, but I will in the near future


Awesome. We spent New Years day smoking ribs for first time ever and used both your dry rub and BBQ sauce recipes. Everything was great.We’re converts!


Jeff, I have tried allot of “bottled” sauces and a few home made ones to……This stuff is GOLD! It was a big hit Labor day..


You deserve the very best and is is completely within your grasp! Only $18.95 and worth every penny. Not only do you get the best rub recipe and sauce recipe available, you are supporting this website and helping to make sure the bills get paid so we can keep on doing what we do to teach thousands and thousands of people across the world the art of smoking meat.

Order Recipes

NOTE: My system is automated which means you should get a download email within MINUTES of ordering..check your spam/junk folder first then contact me to get the recipes sent to you as an attachment.


The Official SMF January Throwdown

The December edition of the SMF Throwdown was a huge success. Here is where you can read all about the winners and their amazing recipes.

t is time for the January throwdown at SMF and this month it is all about appetizers!

Get on over to SMF and sign up for a free membership so you can participate in the never ending fun.. truly!!

The official contest rules and such can be found at the following link:

To register as a new member of SMF go to

If you don’t get a confirmation email within an hour or so of signing up, let me know and I can help out.

See ya’ there!!


Our New Fan Page on Facebook

Due to the large number of friends we have had sign up on facebook.. I have been advised to create a fan page which is a much better use of Facebook in the long run.

I will keep lots of smoking meat information flowing and you will be able to see it firsthand.

Become a Fan


In Closing

Thank you for being a part of the smoking meat family which includes the newsletter, the forum, the website and many other resources that we try to provide to help you and countless others learn this great art.

A HUGE thank you to all of you who support the site with your donations and by purchasing the recipes and other products that we sell.

Thank you!!

Until next time.. keep smoking and God Bless.

Jeff Phillips

Share on Facebook2,624Tweet about this on Twitter16Pin on Pinterest192Share on Google+6Email this to someonePrint this page


  1. Nat Koenig says

    I have a square shaped teflon frying pan about the size of a 1 gallon zip loc baggie. I’m thinking about scrambling some eggs in a bowl and frying an “egg sheet” to cover the sausage before adding some onions, green pepper, mushrooms, and cheese before wrapping the fatty. Do you think this would work?? Sounds sooooo good!

  2. william mai, german not chinna says

    I have a Pitts & Spits smoker. Grate is 24 X 36 with a water pan under it. I have yet to hear about using one from any body.
    Mine is 12 yrs. old & doing great. It has moved to 3 houses, now in St Augustine, FL.
    It has a grill on 1 side.
    I also have it hooked up to a 100 gal propane tank.
    It has done briskets, chicken & much more.

  3. Leesa says

    I have an electric pellet smoker that I really like. Please include info. for me too.
    I know they are mentioned, and are a bit easier to use!

  4. LeeAnn says

    Happy New Year! These Fatties were a RIDICULOUS hit at my house!! Listen, I'm a "foodie", my whole family is my ginea pig oyster, and we loved these fatties! I scour the net for new, interesting receipes, to which I then change, and make my own. Rarely do I actually follow instructions; therefore, I rarely leave comments because I can't stand when people criticize someone's personalized receipe and leave a negative remark – DUH! But, alas, I don't have a smoker… :( It's on my Anniversary short-list for gifts, from the husband. However, I do have a kick-butt grill which I use to make most of our families meals on indirect heat – so this can be done without a smoker! Yet, my husband tried this at work (someone had made a large batch to share), and he said it had a killer flavor, and that guy had a smoker… We do what we can… So I followed the receipe to a 'T', except for the smoker, and the bbq sauce and rub, which I didn't buy – but I'm a skeptic cause I make my own sauces and rubs and wanted to try this creation with my own ingredients, which I know the fam loves. Next, I will purchase the receipe for the rub and sauce because I can see ya'll know what you're doin! So, aside from the absolute melt-in-your-mouth delectability, which is this oh-so-moist and perfectly done meat, I had a short note to add. This receipe is for 2 Full Size Fatties … my family of 6 was rubbin their bellies after the first! One was enough for us! And if you want all the Fattie and nothing else – skip the baked potato (our favorite side), cause it soaks up too much room which is better left for the Fattie Goodness!

    Thanks for this KILLER receipe! 


  5. John says

    Hey Jeff did the fatties this weekend and they turned out amazing. I was going to crisp up the bacon using the oven but the wife forgot to turn the oven on for your shredded potato recipe so I ended up using my grill to crisp the fatties at it work great. 

  6. Scott Everett says

    Making "my version" of a fattie this weekend for a big family swimming party.  My version is like yours but I use regular ground beef and when we slice it we put it on buns and eat it like a burger.  I got RAVE reviews last time I did it!  Your rub and barbeque sauce made the difference!  Thanks for all you do!

Leave a Reply

Your email address will not be published. Required fields are marked *

You may use these HTML tags and attributes: <a href="" title=""> <abbr title=""> <acronym title=""> <b> <blockquote cite=""> <cite> <code> <del datetime=""> <em> <i> <q cite=""> <strike> <strong>